Timoshenko T.I.

Candidfate of Engineering Sciences (Ph.D.), Associate Professor, Belgorod State Technological University named after V.G. Shukhov, Russia

OPTIMIZATION OF RAW MIX COMPOSITION OF SEREBRYANSKY CEMENT PLANT

https://doi.org/10.34031/2618-7183-2018-1-4-13-20
Abstract
Now a top trend of technical development in the cement industry of Russia, is optimization of all technological repartitions of production. Obtaining the quality portlandtsement is multiple-factor process. It is influenced not only by the physical and chemical transformations of raw materials occurring during the firing of cement clinker, but also what will be the composition of the raw mixture and whether this mixture is prepared qualitatively. Work consists in a research and selection of an optimum compounding of raw mix, with the purpose to receive cement with high rates of quality. This direction will allow: first, to expand a source of raw materials, to process raw materials which go to dumps because in it is mute a large amount of quartz and impurity connections contains; secondly, to make small reconstruction of the line of preparation of raw mix. At the moment, the plant works on mixed mixtures of aluminosilicate raw materials, i.e. two types of aluminosilicate raw materials which are previously mixed in certain ratios therefore it affects on the accuracy of dispensing of components are used. Accuracy of dispensing of modern batchers, a component ± (1 … 2) %, is often insufficient. In this regard, the new option of optimum composition of mix is offered and investigated. This option of a "clean" mixing of components, will allow to improve process of mixing of initial raw materials, to operate process of drawing up proportions of mixes in a supply line of materials. And also it will allow to eliminate long-term deviations, guaranteeing the solution of problems at the earliest stage of their emergence. Receiving a qualitative ready-made product, reduction of costs for energy resources and cost efficiency of the proposed solution is result of this work.
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INFLUENCE OF ZnO AND BaSO4 ADDITIVES ON CONSTRUCTION AND TECHNICAL PROPERTIES OF THE WEAK BASE WHITE CEMENTS

https://doi.org/10.34031/2618-7183-2018-1-3-17-24
Abstract
White cement – modern construction material which is increasingly popular every year as it is used not only in the construction sphere, but also and in creation of architectural products.
Today the most famous producers of white cement is Turkey, Denmark and Egypt. Special color of cement is reached due to specific structure and the specialized production technology. Clinker for the white portlandtsement, differs from usual in the increased maintenance of Si2O (23.5-25.5%) and A12O3 (5.5-7%), insignificant quantity of Fe2O3 (up to 0.25-0.35%) and MnO – 0.05-0.15%. The mineral composition of clinker for white cements fluctuates within (%): C3S – 35-50; 35-45; C3A 14-17; C4AF 0.9-1.4. The maintenance of MgO in it should not exceed 4.5%. For production of the white portlandtsement the cleanest kinds of carbonate and sandy-argillaceous raw materials are used. In particular, the straight limestones or chalk containing no more than 0.15% of the painting oxides are applied. The kaolin, waste of its enrichment and other materials are served as a clay component. The fine-grained white quartz sands, waste of quartz sand received at enrichment of a kaolin, etc. to increase in the silicate module are applied.
The ashless fuel which is not forming soot and ashes that helps to avoid pollution is applied to roasting of clinker. Crushing of raw materials is carried out in special mills, and crushing is carried out by means of silicon or porcelain elements. Such production technology helps to achieve the grinding having higher rates than from traditional cements.
Results of a research of influence of mineral BaSO4 and ZnO additives on synthesis and properties of the low-main clinker of the white portlandtsement are given in work: clinker formation, hydration activity, whiteness of cement.
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