Varfolomeeva S.V.

Master Student, Belgorod State Technological University named after V.G. Shukhov, Russia

A BLOCK OF THERMAL INSULATION MATERIALS WITH PROTECTIVE AND DECORATIVE COATINGS

https://doi.org/10.34031/2618-7183-2019-2-1-4-10
Abstract
Scientific and technological principles of alternative plasma technology for the production of two-layer heat-resistant glass-like decorative coating were developed. The compositions of the intermediate heat-resistant layer and the technology of its application to the surface of the enclosing block of foam glass are proposed. The optimal parameters of plasma melting of heat-resistant and decorative coating layers were determined. The influence of high-speed characteristics of plasma jet thermal melting on the formation of texture and performance of two-layer heat-resistant coating is established. The features of the formation of amorphous vitreous and glass-crystalline phases of a two-layer heat-resistant coating are presented. Using x-ray phase analysis, the features of the phase composition of different layers of heat-resistant coating, as well as the laws of formation of its structural elements are studied. Based on the analysis of significant experimental material, it was concluded that the formation of the upper amorphous layer with liquating regions and minor gas inclusions. The conducted researches allowed to reveal and justify the features of the structure of the layers lying under the amorphous liquating. It was found that the two-layer protective and decorative coating had high physico-chemical and physico-mechanical properties: adhesion strength to the matrix of the foam glass block-1.25 ± 0.05 MPa, microhardness-785 HV, heat resistance-122°C, acid resistance – 98.5%, alkali resistance – 95.4%.
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TECHNOLOGY OF PLASMA METALLIZATION OF THE WOOD AND FIBROUS BOARD

https://doi.org/10.34031/2618-7183-2018-1-3-4-10
Abstract
The scientific and technological principles of metallization of products on the basis of wood with use of plasma high-temperature dispersion are developed. For the purpose of prevention of impact of the highest temperatures of a plasma stream on a front surface wood and fibrous board (fibreboard) an intermediate layer was put.
The structure of an intermediate protective layer, the including mix of epoxy resin with refractory filler is developed. Operation of drawing a protective intermediate layer included several specially developed technological stages. For the subsequent metallization such non-ferrous metals as copper and aluminum in the form of a wire are used. Optimum parameters of plasma dusting of metals on a front surface of a fibreboard are determined
The protective and decorative covering on the basis of non-ferrous metals had high aesthetic consumption and performance properties. The covering possessed the increased coefficient of diffusive reflection and high durability of coupling with a matrix. The dependence of influence of thickness of the raised dust metal covering on durability of coupling of a covering with a substrate is established.
The developed technology of metallization of products from wood in comparison with traditional technologies, allows to lower significantly time of metallization and energy consumption and to increase competitiveness of products both on internal, and on external the markets.
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