Русский
English
Clinker bricks have always attracted consumers with their high physical and mechanical characteristics: strength, dense structure, frost resistance, low water absorption values. In recent years, enterprises producing ceramic materials have begun to look for the opportunity to produce these products in Russia. With increased demand for clinker bricks, a technology has emerged for creating large-sized clinker stones which feature increased voids – 60-80%, an average density of 450-700 kg/m3 and thermal conductivity of 0.8-0.11 W/(m•°C), and a compressive strength of 10-30 MPa. The use of such wall products in construction projects predetermines specific building mixtures for masonry work that would meet the required values for strength, water absorption, vapor permeability and, at the same time, would have reduced thermal conductivity characteristics. To develop such masonry mortars, it is necessary to select the grain composition of quartz sand for building mixtures to ensure structural strength indicators. Thus, the research aims at finding lightweight aggregate and increasing porosity in order to improve the heat-shielding properties of clinker brick masonry and clinker high-hollow large-sized blocks.
[1] Goncharenko D., Aleinikova A., Hudilin R. Experimental testing of clincer brick for suitability using for sewer collectors reconstruction. Collection of scientific works of the Ukrainian State University of Railway Transport. 2019. 187 (187). DOI: 10.18664/1994-7852.187.2019.196303
[2] Sanytsky M., Kropyvnytska T., Fic S., Ivashchyshyn H. Sustainable low-carbon binders and concretes. E3S Web of Conferences. 2020. 166. P. 06007. DOI: 10.1051/e3sconf/202016606007
[3] Dean S., Sanders J., Brosnan D. The effect of void area on brick masonry performance. Journal of ASTM International. 2007. 4. DOI: 10.1520/JAI100593
[4] Kawan Ghafor A.M., Mahmood W., Qadir W. Effect of particle size distribution of sand on mechanical properties of cement mortar modified with microsilica. ACI Materials Journal. 2020. 117 (1). DOI: 10.14359/51719070
[5] Zhang D., Liang W., Lv Zh., Yang C., Li M., Bi Yu., Chen J., Zhu F. Microstructure and mechanical properties of phase change cloud concrete stone cementitious composites. Construction and Building Materials. 2023. 409. P. 134037. DOI: 10.1016/j.conbuildmat.2023.134037
[6] Pivinskii Y.E. Cement-free refractory concretes. Part 7. Concrete mix properties and their grain size distribution. Refractories and Industrial Ceramics. 2021. 62. P. 32 – 40. DOI: 10.1007/s11148-021-00556-x
[7] Othman Azmi S.A., Chernysheva N.V., Denisov V.P., Drebezgova M.Yu. Influence of the grain composition of the aggregate on the properties of plaster solutions based on a composite gypsum binder. Construction Materials. 2023. 8. P. 35 – 41. DOI: 10.31659/0585-430X-2023-816-8-35-41
[8] Abdullaev I., Abdullaev U. The influence of superplasticizers on the porous structure and thermal conductivity of lime foam concrete waste. E3S Web of Conferences. 2023. 452. P. 06013. DOI: 10.1051/e3sconf/202345206013
[9] Ba M.F., Chun X.Q. Evolution of capillary porous structure in steam curing concrete with mineral admixtures. Advanced Materials Research. 2012. 450 – 451. P. 3 – 7. DOI: 10.4028/www.scientific.net/AMR.450-451.3
[10] Şahin R., Polat R., İçelli O., Çelik C. Determination of transmission factors of concretes with different water/cement ratio, curing condition, and dosage of cement and air entraining agent. Annals of Nuclear Energy. 2011. 38 (7). P. 1505 – 1511. DOI: 10.1016/j.anucene.2011.03.013
[11] Wang J., Tao J., Li L., Zhou Ch., Zeng Q. Thinner fillers, coarser pores? A comparative study of the pore structure alterations of cement composites by graphene oxides and graphene nanoplatelets. Composites Part A: Applied Science and Manufacturing. 2019. 130. P. 105750. DOI: 10.1016/j.compositesa.2019.105750
[12] Song X., Ng S., Ni T., Wang Y.M. Effect of air entraining agents on the air void structure of concrete. Journal of Physics: Conference Series. 2021. 1. P. 012051. DOI: 10.1088/1742-6596/2011/1/012051
[13] Bakhshi M., Dalalbashi A., Soheili H. Energy dissipation capacity of an optimized structural lightweight perlite concrete. Construction and Building Materials. 2023. 389. P. 131765. DOI: 10.1016/j.conbuildmat.2023.131765
[14] Cojocaru A., Isopescu D.N., Maxineasa S.G. Perlite concrete: a review. IOP Conference Series: Materials Science and Engineering. 2023. 1283 (1). P. 012003. DOI: 10.1088/1757-899X/1283/1/012003
[15] Vera S., Figueroa C., Chubretovic S., Remesar J., Vargas F. Improvement of the thermal performance of hollow clay bricks for structural masonry walls. Construction and Building Materials. 2024. 415. P. 135060. DOI: 10.1016/j.conbuildmat.2024.135060
[16] Ashraf N., Nasir M., Al-Kutti W., Almaziad F. Assessment of thermal and energy performance of masonry blocks prepared with date palm ash. Materials for Renewable and Sustainable Energy. 2020. 9. P. 17. DOI: 10.1007/s40243-020-00178-2
[17] Qin Ch., Zhao J., Wang Yi., Zou Y. A comparative study of metakaolin and silica fume on the properties and microstructure of ultrafine dredged sand mortars. Advances in Materials Science and Engineering. 2023. 2. P. 1 – 11. DOI: 10.1155/2023/6176098
[18] Cyr M., Lawrence Ph., Ringot E. Efficiency of mineral admixtures in mortars: quantification of the physical and chemical effects of fine admixtures in relation with compressive strength. Cement and Concrete Research. 2006. 36 (2). P. 264 – 277. DOI: 10.1016/j.cemconres.2005.07.001
[19] Kurilova S., Naumov A., Gebru B. Silica clay (opoka) as a promising raw material for unfired wall products by compression molding. E3S Web of Conferences. 2023. 419. P. 01030. DOI: 10.1051/e3sconf/202341901030
[20] Kotlyar V.D., Lapunova K.A., Kozlov G.A. Wall ceramics products based on opoka and coal slurry. Procedia Engineering, 2016. 150. P. 1452 – 1460. DOI: 10.1016/j.proeng.2016.07.080
[21] Sealey B. Benefits of high strength microsilica concrete in the construction of tall buildings. International Journal of Research in Engineering and Technology. 2016. 05 (32). P. 57 – 60. DOI: 10.15623/ijret.2016.0532009
[22] Degirmenci N., Yilmaz A. Use of diatomite as partial replacement for portland cement in cement mortars. Construction and Building Materials. 2009. 23 (1). P. 284 – 288. DOI: 10.1016/j.conbuildmat.2007.12.008
[23] Yilmaz B., Nezahat E. The use of raw and calcined diatomite in cement production. Cement and Concrete Composites. 2008. 30 (3). P. 202 – 211. DOI: 10.1016/j.cemconcomp.2007.08.003
[24] Mota L., Toledo R., Faria R., Silva E.C., Vargas H., Delgadillo-Holtfort I. Thermally treated soil clays as ceramic raw materials: Characterization by X-ray diffraction, photoacoustic spectroscopy and electron spin resonance. Applied Clay Science. 2009. 43 (2). P. 243 – 247. DOI: 10.1016/j.clay.2008.07.025
[25] An S.Y., Lee M.J., Shim Y.S. X-Ray Diffraction Analysis of Various Calcium Silicate-Based Materials. Journal of Dental Hygiene Science. 2022. 22 (3). P. 191 – 198. DOI: 10.17135/jdhs.2022.22.3.191.
[26] Pflugrath J.W. The finer things in X-ray diffraction data collection. Acta Crystallographica Section D Biological Crystallography. 1999. 55 (10). P. 1718 – 1725. DOI: 10.1107/S090744499900935X
[27] Mijatović N., Vasić M., Miličić L., Radomirovic M., Radojević Z. Fired pressed pellet as a sample preparation technique of choice for an energy dispersive X-ray fluorescence analysis of raw clays. Talanta. 2023. 252 (12). P. 123844. DOI: 10.1016/j.talanta.2022.123844
[2] Sanytsky M., Kropyvnytska T., Fic S., Ivashchyshyn H. Sustainable low-carbon binders and concretes. E3S Web of Conferences. 2020. 166. P. 06007. DOI: 10.1051/e3sconf/202016606007
[3] Dean S., Sanders J., Brosnan D. The effect of void area on brick masonry performance. Journal of ASTM International. 2007. 4. DOI: 10.1520/JAI100593
[4] Kawan Ghafor A.M., Mahmood W., Qadir W. Effect of particle size distribution of sand on mechanical properties of cement mortar modified with microsilica. ACI Materials Journal. 2020. 117 (1). DOI: 10.14359/51719070
[5] Zhang D., Liang W., Lv Zh., Yang C., Li M., Bi Yu., Chen J., Zhu F. Microstructure and mechanical properties of phase change cloud concrete stone cementitious composites. Construction and Building Materials. 2023. 409. P. 134037. DOI: 10.1016/j.conbuildmat.2023.134037
[6] Pivinskii Y.E. Cement-free refractory concretes. Part 7. Concrete mix properties and their grain size distribution. Refractories and Industrial Ceramics. 2021. 62. P. 32 – 40. DOI: 10.1007/s11148-021-00556-x
[7] Othman Azmi S.A., Chernysheva N.V., Denisov V.P., Drebezgova M.Yu. Influence of the grain composition of the aggregate on the properties of plaster solutions based on a composite gypsum binder. Construction Materials. 2023. 8. P. 35 – 41. DOI: 10.31659/0585-430X-2023-816-8-35-41
[8] Abdullaev I., Abdullaev U. The influence of superplasticizers on the porous structure and thermal conductivity of lime foam concrete waste. E3S Web of Conferences. 2023. 452. P. 06013. DOI: 10.1051/e3sconf/202345206013
[9] Ba M.F., Chun X.Q. Evolution of capillary porous structure in steam curing concrete with mineral admixtures. Advanced Materials Research. 2012. 450 – 451. P. 3 – 7. DOI: 10.4028/www.scientific.net/AMR.450-451.3
[10] Şahin R., Polat R., İçelli O., Çelik C. Determination of transmission factors of concretes with different water/cement ratio, curing condition, and dosage of cement and air entraining agent. Annals of Nuclear Energy. 2011. 38 (7). P. 1505 – 1511. DOI: 10.1016/j.anucene.2011.03.013
[11] Wang J., Tao J., Li L., Zhou Ch., Zeng Q. Thinner fillers, coarser pores? A comparative study of the pore structure alterations of cement composites by graphene oxides and graphene nanoplatelets. Composites Part A: Applied Science and Manufacturing. 2019. 130. P. 105750. DOI: 10.1016/j.compositesa.2019.105750
[12] Song X., Ng S., Ni T., Wang Y.M. Effect of air entraining agents on the air void structure of concrete. Journal of Physics: Conference Series. 2021. 1. P. 012051. DOI: 10.1088/1742-6596/2011/1/012051
[13] Bakhshi M., Dalalbashi A., Soheili H. Energy dissipation capacity of an optimized structural lightweight perlite concrete. Construction and Building Materials. 2023. 389. P. 131765. DOI: 10.1016/j.conbuildmat.2023.131765
[14] Cojocaru A., Isopescu D.N., Maxineasa S.G. Perlite concrete: a review. IOP Conference Series: Materials Science and Engineering. 2023. 1283 (1). P. 012003. DOI: 10.1088/1757-899X/1283/1/012003
[15] Vera S., Figueroa C., Chubretovic S., Remesar J., Vargas F. Improvement of the thermal performance of hollow clay bricks for structural masonry walls. Construction and Building Materials. 2024. 415. P. 135060. DOI: 10.1016/j.conbuildmat.2024.135060
[16] Ashraf N., Nasir M., Al-Kutti W., Almaziad F. Assessment of thermal and energy performance of masonry blocks prepared with date palm ash. Materials for Renewable and Sustainable Energy. 2020. 9. P. 17. DOI: 10.1007/s40243-020-00178-2
[17] Qin Ch., Zhao J., Wang Yi., Zou Y. A comparative study of metakaolin and silica fume on the properties and microstructure of ultrafine dredged sand mortars. Advances in Materials Science and Engineering. 2023. 2. P. 1 – 11. DOI: 10.1155/2023/6176098
[18] Cyr M., Lawrence Ph., Ringot E. Efficiency of mineral admixtures in mortars: quantification of the physical and chemical effects of fine admixtures in relation with compressive strength. Cement and Concrete Research. 2006. 36 (2). P. 264 – 277. DOI: 10.1016/j.cemconres.2005.07.001
[19] Kurilova S., Naumov A., Gebru B. Silica clay (opoka) as a promising raw material for unfired wall products by compression molding. E3S Web of Conferences. 2023. 419. P. 01030. DOI: 10.1051/e3sconf/202341901030
[20] Kotlyar V.D., Lapunova K.A., Kozlov G.A. Wall ceramics products based on opoka and coal slurry. Procedia Engineering, 2016. 150. P. 1452 – 1460. DOI: 10.1016/j.proeng.2016.07.080
[21] Sealey B. Benefits of high strength microsilica concrete in the construction of tall buildings. International Journal of Research in Engineering and Technology. 2016. 05 (32). P. 57 – 60. DOI: 10.15623/ijret.2016.0532009
[22] Degirmenci N., Yilmaz A. Use of diatomite as partial replacement for portland cement in cement mortars. Construction and Building Materials. 2009. 23 (1). P. 284 – 288. DOI: 10.1016/j.conbuildmat.2007.12.008
[23] Yilmaz B., Nezahat E. The use of raw and calcined diatomite in cement production. Cement and Concrete Composites. 2008. 30 (3). P. 202 – 211. DOI: 10.1016/j.cemconcomp.2007.08.003
[24] Mota L., Toledo R., Faria R., Silva E.C., Vargas H., Delgadillo-Holtfort I. Thermally treated soil clays as ceramic raw materials: Characterization by X-ray diffraction, photoacoustic spectroscopy and electron spin resonance. Applied Clay Science. 2009. 43 (2). P. 243 – 247. DOI: 10.1016/j.clay.2008.07.025
[25] An S.Y., Lee M.J., Shim Y.S. X-Ray Diffraction Analysis of Various Calcium Silicate-Based Materials. Journal of Dental Hygiene Science. 2022. 22 (3). P. 191 – 198. DOI: 10.17135/jdhs.2022.22.3.191.
[26] Pflugrath J.W. The finer things in X-ray diffraction data collection. Acta Crystallographica Section D Biological Crystallography. 1999. 55 (10). P. 1718 – 1725. DOI: 10.1107/S090744499900935X
[27] Mijatović N., Vasić M., Miličić L., Radomirovic M., Radojević Z. Fired pressed pellet as a sample preparation technique of choice for an energy dispersive X-ray fluorescence analysis of raw clays. Talanta. 2023. 252 (12). P. 123844. DOI: 10.1016/j.talanta.2022.123844
Zemlyanskaya A.G., Lapunova К.А., Semenova M.Yu. Dry masonry mixtures based on siliceous opal-cristobalite rocks for clinker bricks. Construction Materials and Products. 2024. 7 (2). 5. https://doi.org/10.58224/2618-7183-2024-7-2-5