Parfenova A.A.

Postgraduate of Building Constructions Department, Ufa State Petroleum Technological University, Russia

Investigation of structure and properties of expanded clay waste with the purpose of their use in the construction industry

https://doi.org/10.58224/2618-7183-2025-8-1-4
Аннотация
This paper describes the structure and properties of large-tonnage expanded clay gravel waste, which is generated as dust from the cyclone, or clay dust (when drying granules), and expanded clay dust from filters (when leaving the kiln, from the cooler and screen). The mineralogical and phase composition of expanded clay dust and its hydraulic activity were determined. Clay dust from cyclones corresponds to the specific surface of 2500 cm2/g, and expanded clay dust from filters - 6800 cm2/g, which allows us to recommend it for use as a fine mineral additive to cement mortars and concretes. Due to the fact that the bulk density of clay dust is about 1000 kg/m3, and expanded clay dust - 6300 kg/m3, it allows to recommend it in the form of facilitating raw material additives in the production of wall and partition products. The results of X-ray phase analysis of clay dust from cyclones showed the presence of significant residues of unburnt clay (more than 80%), and the analysis of expanded clay dust from filters showed the presence of solid high-temperature phases consisting of: Quartz (SiO2) – 50.28%, Albite C-1 (NaAlSi3O8) – 14.82%, Microcline maximum (KAlSi3O8) – 15.73%, Lime (CaO) – 2.77%, Calcite (CaCO3) – 5.11%, Alunogen (Al2(SO4)2(H2O)22) – 11.29%. Hydraulic activity of clay and expanded clay dust according to the methods of GOST R 56593 and GOST 30744 showed that it is extremely low, especially for clay dust (0.3 MPa). On the contrary, the characteristics of samples of clay-alkali compositions showed sufficient strength (for clay dust up to 6.8 MPa, and expanded clay dust up to 3.6 MPa), which allows them to be recommended as a component of slag-alkali binder for cement-soil bases of highways.
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Study of the characteristics of pavement elements made of rein-forced soil with the use of secondary resources

https://doi.org/10.58224/2618-7183-2023-6-6-2
Аннотация
The importance of using secondary resources on the basis of industrial waste is understood by both governments of developed countries and business (production of Portland cement using ground metallurgical slag as a mineral additive at Novotroitsk, Magnitogorsk, Sterlitamak, Katav-Ivanovsk and other plants in the South Urals). The use of secondary raw materials requires the creation of technological infrastructure for processing of secondary raw materials, the costs of which can be quickly recouped due to the cheapness and availability of industrial secondary raw materials and freeing the territory from environmental pollution. In order to recoup the costs of the infrastructure, it is necessary to guarantee full compliance of the quality of pavement elements with the requirements of GOST R 59120-2021. Secondary raw materials have a great variety and laboratory analysis of the quality of pavement elements is required in order to design compositions with the best quality, satisfy-ing all regulatory requirements. In our work the authors present the results of laboratory research and evaluation of the possibility of using clinker-free lime-slag binder based on the mineral product of so-da production and metallurgical slags to strengthen and stabilize soils for their use in pavement struc-tures in the construction of roads for various purposes and climatic zones.
It is experimentally shown that the addition of lime-slag binder in the amount of 8-10% of the dry weight of both cohesive (loamy soil, loamy sand) and non-cohesive (fine sand) soil allows to obtain reinforced soil with improved strength and elastic-deformative characteristics, which can be used in-stead of scarce natural crushed stone and gravel in the construction of underlying layers of pavements in the construction and reconstruction of highways. This technology can be used not only in the Rus-sian Federation, but also in a number of other countries, including those with hot dry climates (e.g., the Republic of Egypt).
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